MCS Integrated Motor-Drive
MCS (MOTOR CONTROL SYSTEM) FAMILY OF AC BRUSHLESS MOTOR AND DRIVE ELECTRONICS IN A SINGLE NEMA 56 PACKAGE
Mechatronics Systems Developed the MCS Family Of Products To Address The Growing Marketplace Need for improved Variable Speed Drives.
The MCS combines a High-Performance motor and a drive in a single compact package. In fact, MCS has the size of a standard NEMA 56 frame AC Induction motor but is significantly shorter with the same power output.
The MCS is small because it is much more efficient than an AC Induction Motor/Variable Speed Inverter combination. It also offers superior energy efficiency and torque, and provides high performance at low speeds.
The MCS is the first choice to replace DC brush motors in new and existing applications. The MCS provides the performance of a brush motor while avoiding brush motor problems of large size, brush maintenance, and inability to operate at high speeds.
The MCS is ideal for Variable Speed DC and AC induction motor applications and processes. And for new applications, you will appreciate the small footprint, ease of wiring, high torque, energy efficiency, and excellent velocity control at low speeds.
Smart Conveyors, Robotic Vehicles, Centrifuges, Metering Pumps, Mixers, Linear Actuators, Small Power CNC Spindles, and Plastic Moldings — The MCS is suitable for all of these applications and more.
Features & Benefits
- RS485, MODBUS and Ethernet Communication
- Command and I/O functions by PC or PLC
- Programmable Inputs and Outputs
- Start, Stop, Forward, Jog standard I/O functions
- Analog command inputs: 0-5V, 4 -20mA
- Torque, Velocity and Position Modes of Operation
- Digital Drive Electronics
- Heavy-duty sealed ball bearings
- 5/8-inch NEMA cold rolled steel shaft
- Standard 1800 RPM speed
- 115V AC and 230V AC three Phase Input
- Three Standard frame lengths with rated output up to 3HP continuous
Options
- Speed up to 5000 RPM
- Dynamic Brake with a Power resistor
- Custom Software and Hardware functions
- Operation from 24 and 48 volts for Battery Applications
- Metric Shaft
- Metric Mounting Front Plate
- Custom Mounting dimensions
- Electrical Brake
- Output Gearbox
- IP67 protection level
- Stainless Steel body FDA food-grade compliant
Specification
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Model |
MCS05/MCS1 |
MCS2/MCS2.5 |
MCS3 |
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Output Rating |
Output Power |
HP |
0.5/1 |
2/2.5 |
3 |
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KW |
0.38/0.745 |
1.5/1.8 |
2.2 |
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Input Rating |
Rated Voltage/ Frequency |
Single/Three Phase 115/200/208/220/230V AC 50-60Hz |
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Voltage/Frequency Tolerance |
Voltage: ±10% Frequency: ±10% |
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Length (inch [mm]) |
5.5 [140] |
6.5 [165] |
7.5 [191] |
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Weight (lb [kg]) |
9.7 [4.4] |
13.5 [6.2] |
19.5 [8.9] |
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Control Characteristics |
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Control System |
Torque Control Mode |
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Velocity Control Mode |
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Position Control |
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Rated Speed |
0 - 5000 RPM |
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DC Braking |
Built in braking circuit |
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Acceleration/ |
0.1 – 30 seconds (linear or nonlinear profile) |
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Operation Specification |
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Inputs |
Digital
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5 inputs 5-24V DC internal pull up resistor 20K |
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3 inputs are used for forwarding, reverse, and jog |
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2 are programmable by the user |
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Pull input low to common to Activate Motion |
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Speed Command
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4-20mA current input |
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DC Potentiometer or signal 0-5V DC |
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Digital Pulse train 5-5000HZ |
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Digital encoder in quadrature. Built-in Line Driver receiver |
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Outputs |
Programmable Output |
5-24V DC Open collector output. Built-in pull-up resistor 20K |
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Analog Output |
0-5V DC 10 mA User’s defined |
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Operating Functions |
Torque, Speed, Position Mode, Linear and S-curve acceleration, High-performance PID loops, Start, Stop, Jog, Adjustable acceleration/deceleration, Adjustable current limit |
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Protective Functions |
Overvoltage, Thermal protection, Overcurrent protection, Torque limiter |
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Operator Interface |
Hardware (using I/Os) |
Jog, Forward, Reverse, Stop |
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Network Control |
USB, RS485, Ethernet |
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Environmental |
Ambient Temperature |
-10°C – 40°C (14°F to 104°F) |
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Storage Temperature |
-20°C to 60°C (-4°F to 140°F) |
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Ambient Humidity |
20-90% |
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Vibration |
9.8m/s 2 (1G) less than 10Hz, 5.9m/s 2 (0.6G) 10 to 60Hz |
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Installation Location |
Altitude 1000M or lower above sea level, keep from corrosive gas, liquid, and dust |
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Options |
Ethernet Interface, MODBUS RS485, Custom speed-torque characteristics, Mechanical gearbox, Mechanical brake, Metric mounting, Custom packaging. |
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Conformity |
CE |
Low−Voltage Directive (73/23/EEC) EMC Directive (93/68/EEC) |
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Approvals (Pending) |
UL 508C |
Power Conversion Equipment |
Wiring Diagram
Performance
Please contact our Application Engineering for the specific model. MCS is designed to tailor its performance to various models and options.
Model Number
Motor Control System (MCS) Model Numbering
| MCS POWER | AC INPUT VOLTAGE | MECHANICAL CONFIGURATION OPTIONS | COMMUNICATION | ELECTRICAL OPTIONS |
MCS05 |
1GB |
01 |
01 |
XX |
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0.5HP |
1 — single-phase 115V G — GEARBOX |
01 — NEMA 56 Consult factory for various options |
0 — Manual Control 1 — RS485 MODBUS 3 — Ethernet IP |
Consult factory for various options |
EXAMPLE: MCS1 - 3 - 02 - 0 - XX
MCS UNIT: 1HP, - Three Phase 230V AC, No gearbox/brake, - NEMA 56C, - Manual control, - No Electrical options
Dimensions
MCS Mechanical Dimensions
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MCS DIMENSIONS |
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MODEL |
MCS05 |
MCS1 |
MCS1.5 |
MCS2 |
MCS3 |
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HP [Kw] |
0.5 [.37] |
1 [.75] |
1.5 [1.12] |
2 [1.49] |
3 [2.24] |
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"A" inch [mm] |
5.5 [140] |
6.5 [165] |
7.5 [191] |
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Documents
| # | Name | Type | Size (MB) |
| 1. | MCS Integrated Motor-Drive Specification Booklet MCS_Family.pdf | 2.5 | |
| 2. | MCS Integrated Motor-Drive Flyer FL_MCS_Family.pdf | 0.8 |
Products