MDS Integrated Motor-Drive
MDS (MOTOR DRIVE SYSTEM) - INTEGRATED AC BRUSHLESS MOTOR AND DRIVE IN A SINGLE NEMA 56 PACKAGE
Mechatronics Systems Developed the MDS Family to Meet the Growing Market Demand for Integrated Variable Speed Motor Drives
The MDS combines a high-performance motor and drive in a single, compact package. The MDS family of integrated variable speed motor drives offers a significantly smaller footprint compared to AC induction or DC brush motors of the same power output.
The MDS outperforms the traditional AC induction motor and variable speed inverter combination due to its superior efficiency. It delivers exceptional energy efficiency, enhanced torque, and high performance even at low speeds.
Mechatronics Systems MDS is the top choice for replacing DC brush motors and AC induction motors in both new and existing applications. The MDS family delivers the performance of a brush motor while eliminating common brush motor issues such as large size, frequent maintenance, and limited high-speed operation.
Our MDS is ideal for variable speed DC and AC induction motor applications and processes. For new applications, you'll benefit from its small footprint, easy wiring, high torque, energy efficiency, and excellent low-speed velocity control.
Smart conveyors, robotic vehicles, centrifuges, metering pumps, mixers, linear actuators, small power CNC spindles, and plastic moldings—our integrated variable speed servo motor drives are ideal for these applications and more.
Features & Benefits
- Bluetooth for easy set up, Ethernet Modbus TCP/IP Communication.
- Command and I/O functions by PC or PLC
- Programmable Inputs and Outputs
- Start, Stop, Forward, Jog standard I/O functions
- Analog command inputs: 0-10V, 4 -20mA
- Torque, Velocity and Position Modes of Operation
- Digital Drive Electronics
- Heavy-duty sealed ball bearings
- 5/8-inch NEMA cold rolled steel shaft
- Standard 1800 RPM speed
- 115V AC and 230V AC three Phase Input
- 3 Standard frame lengths with rated output up to 3HP continuous
Options
- Speed up to 5000 RPM
- Dynamic Brake with Power resistor
- EtherCat communication
- Operation from 24 and 48 volts for Battery Applications
- Metric dimensions
- Custom Mounting dimensions
- Electrical Brake
- Output Gearbox
- IP66- IP67 protection level
- Stainless Steel body FDA food grade compliant
Specification
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Model |
MDS05/MCS1 |
MDS2/MCS2.5 |
MDS3 |
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Output Rating |
Output Power |
HP |
0.5/1 |
2/2.5 |
3 |
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KW |
0.38/0.745 |
1.5/1.8 |
2.2 |
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Input Rating |
Rated Voltage/ Frequency |
Single/Three Phase 115/200/208/220/230V AC 50-60Hz |
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Voltage/Frequency Tolerance |
Voltage: ±10% Frequency: ±10% |
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Length (inch [mm]) |
5.5 [140] |
6.5 [165] |
7.5 [191] |
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Weight (lb [kg]) |
9.7 [4.4] |
13.5 [6.2] |
19.5 [8.9] |
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Control Characteristics |
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Control System |
Torque Control Mode |
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Velocity Control Mode |
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Position Control |
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Rated Speed |
0 - 5000 RPM |
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DC Braking |
Built in braking circuit |
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Acceleration/ |
0.1 – 30 seconds (linear or nonlinear profile) |
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Operation Specification |
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Inputs |
Digital
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5 inputs 5-24V DC internal pull up resistor 20K |
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3 inputs are used for Forward, Reverse and Jog |
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2 are programmable by the user |
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Pull input low to common to Activate Motion |
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Speed Command
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4-20mA current input |
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DC Potentiometer or signal 0-5V DC |
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Digital Pulse train 5-5000HZ |
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Digital encoder in quadrature. Built in Line Driver receiver |
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Outputs |
Programmable Output |
5-24V DC Open collector output. Built in pull up resistor 20K |
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Analog Output |
0-5V DC 10 mA User’s defined |
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Operating Functions |
Torque, Speed, Position Mode, Linear and S-curve acceleration, High performance PID loops, Start, Stop, Jog, Adjustable acceleration/deceleration, Adjustable current limit |
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Protective Functions |
Overvoltage, Thermal protection, Overcurrent protection, Torque limiter |
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Operator Interface |
Hardware (using I/Os) |
Jog, Forward, Reverse, Stop |
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Network Control |
USB, RS485, Ethernet |
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Environmental |
Ambient Temperature |
-10°C – 40°C (14°F to 104°F) |
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Storage Temperature |
-20°C to 60°C (-4°F to 140°F) |
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Ambient Humidity |
20-90% |
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Vibration |
9.8m/s 2 (1G) less than 10Hz, 5.9m/s 2 (0.6G) 10 to 60Hz |
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Installation Location |
Altitude 1000M or lower above sea level, keep from corrosive gas, liquid and dust |
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Options |
Ethernet Interface, MODBUS RS485, Custom speed torque characteristics, Mechanical gearbox, Mechanical brake, Metric mounting, Custom packaging. |
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Conformity |
CE |
Low−Voltage Directive (73/23/EEC) EMC Directive (93/68/EEC) |
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Approvals (Pending) |
UL 508C |
Power Conversion Equipment |
Performance
Please contact our Application Engineering for specific model. MCS is designed to tailor its performance to various models and options.
Model Number
Motor Control System (MDS) Model Numbering
| MDS POWER | AC INPUT VOLTAGE | MECHANICAL CONFIGURATION OPTIONS | COMMUNICATION | ELECTRICAL OPTIONS |
MDS05 |
1GB |
01 |
01 |
XX |
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0.5HP |
1 — single phase 115V G — GEARBOX |
01 — NEMA 56 Consult factory for various options |
0 — Manual Control 1 — Ethernet Modbus TCP/IP 3 — EtherCAT |
Consult factory for various options |
EXAMPLE: MDS1 - 3 - 02 - 0 - XX
MDS UNIT: 1HP, - Three Phase 230V AC, No gearbox/brake, - NEMA 56C, - Manual control, - No Electrical options
Dimensions
MDS Mechanical Dimensions
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MCS DIMENSIONS |
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MODEL |
MDS05 |
MDS1 |
MDS1.5 |
MDS2 |
MDS3 |
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HP [Kw] |
0.5 [.37] |
1 [.75] |
1.5 [1.12] |
2 [1.49] |
3 [2.24] |
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"A" inch [mm] |
5.5 [140] |
6.5 [165] |
7.5 [191] |
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Documents
| # | Name | Type | Size (MB) |
| 1. | MDS Integrated Motor-Drive Flyer MDS_Flyer.pdf | 2.5 | |
| 2. | MDS Integrated Motor-Drive Specification Booklet MDS Family.pdf | 0.8 |
